MGI JetVarnish 3D Web

MGI JETvarnish 3D Web

Create stunning web-based effects

  • Web-fed Solution for label printers and flexible packaging producers
  • For in-line 2D and 3D spot UV coating, embossed hot-foiling, die cutting and slitting
  • Offers perfect registration, a speed of up to 42 m/min and the ability to create different thicknesses up to 232 micron for a tactile and embossing effect
  • Higher flexibility, shorter run lengths, faster delivery times and personalization
  • Automatic skew, stretch, contraction and shift adjustment on the fly with the MGI ARTIFICIAL INTELLIGENCE SMARTSCANNER (AIS)
  • Metallic, holographic and colored foil from 100 up to 420 mm width can be used
  • Tasks are relatively easy to understand and to implement, which require time consuming and more expensive preparation on traditional embellishment equipment
  • Coated, uncoated and textured paper, film or label self-adhesive labels can be used
MGI JetVarnish 3D Web

Specifications & Downloads

Specifications & Downloads
System Specifications
Printing Speeds Up to 42m/mn¹ (depending on application).
Supported Web Widths From 100 mm up to 420 mm
Finishing Width The maximum image width is 405 mm
Substrate Types² From 50 up to 400 microns (μm)
Coated, uncoated and textured paper, film or label
Self-adhesive labels
White or transparent synthetics, PP, PE, POPP, PET
Light cardboard/folding carton
Shrink film: PVC, PETG
Wide Compatibility Compatible with the overall web-to-web printing
Technologies, narrow web digital presses and the
traditional offset or flexo narrow web presses.
Unwinder Maximum roll diameter capacity: 850 mm
Standard inside core diameter: 3 inches
Maximum roll weight: ±120 kg
UV Flexo Station An integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV protection varnish or primer prior to finishing. The module comes with an UV dryer. The station is equipped with an anilox cylinder.
Additional anilox cylinders are available as upgrade options.
Spot UV Coating and
Embossing Station
This station uses MGI award-winning inkjet technology for producing Spot UV Coating. Any defined label area can receive Spot UV Coating with or without raised 3D texture
effects. A simple grey level TIFF file designed by Prepress
controls the surface area and the thickness of the
varnish applied over the printed roll. This 100 % digital
process eliminates traditional plates, screens and dies.
Varnish thickness From 7² to 232² μm of varnish thickness
(from 2D flat coats to 3D raised effects).
Inline curing The unit is equipped with an UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs.
UV Varnish Gloss varnish 99 GU
Hot Foiling Station The hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without
raised effects. A simple grey level TIF file designed by Prepress
controls the surface area and the definition of the foil applied on the printed roll. This 100 % digital process eliminates traditional dies, plates and screens.
Foil application can be bypassed when not necessary.
Foil rolls Foils are delivered on rolls:
Foil widths from 100 mm up to 420 mm
Foil roll core diameter: 1’’ and 3’’
Foil lengths from 400 m up to 2,000 m
Up to 3 rolls can be used simultaneously during the production
Die Cutting Unit A semi-rotary die cutting unit is available as an option to finish labels in-line on the JETvarnish 3D Web. The unit uses a 21’’ magnetic cylinder and an automatic registering system. 2 slitter knives are included as well as a matrix rewinder.
format in semi-rotary: 100 up to 480 mm
maximum matrix diameter: 600 mm
2 slitter knives as standard: 10 max
Gap master system for die height adjustment as an option.
Rewinder Servo-motorized unit
850 mm maximum roll diameter capacity
Standard inside core diameter: 3 inches
Maximum roll weight: ± 120 kg
Printing Press
Compatibility List
Digital: Konica Minolta AccurioLabel, HP Indigo WS4500, HP
Indigo, WS6800, Epson, Xeikon, EFI, Durst, etc.
Offset: All manufacturers and technologies: UV, H₂O or
WATERLESS
Flexo: All manufacturers and technologies: UV or Water based
Dimensions & Weight 400 V - 3Ph
240 V - 1Ph
Dry air compressor (oil-free): 8 bar/102 psi - 24 m³/h/6 cfm
All speeds are nominal
Available options
Corona substrate
treatment module
In-line system made to optimise varnish adhesion on complex printed substrates
Variable Data Printing To manage and edit files on the workstation,
Full variable data (text, graphic, image) for both 2D/3D Spot
Coating and Hot Foiling areas,
Integrated barcode (1D/2D) reader system & controller,
Raster Image Processor (RIP) as an option

¹ speed will vary according to printing parameter used
² confirm substrate compatibility with Konica Minolta
³ depending on the configuration

  • The support and availability of the listed specifications and functionalities varies depending on applications as well as system configurations.
  • The stated life expectancy of each consumable is based on specific operating conditions such as page coverage for a particular page size. The actual life of each consumable will vary depending on use and other printing variables including page coverage, page size, media type, continuous or intermittent printing, ambient temperature and humidity.
  • Some of the product illustrations contain optional accessories.
  • Specifications and accessories are based on the information available at the time of printing and are subject to change without notice.
  • Konica Minolta does not warrant that any prices or specifications mentioned will be error-free.
  • All brand and product names may be registered trademarks or trademarks of their respective holders and are hereby acknowledged.
  • The support and availability of the listed specifications and functionalities varies depending on operating systems, applications, network protocols as well as network and system configurations.
  • Some of the product illustrations contain optional accessories.
  • Specifications and accessories are based on the information available at the time of printing and are subject to change without notice.
  • Konica Minolta does not warrant that all specifications mentioned will be error-free.
  • Microsoft, Windows and the Windows logo are trademarks, or registered trademarks, of Microsoft Corporation in the United States and/or other countries.
  • All other brand and product names may be registered trademarks or trademarks of their respective holders and are hereby acknowledged.

Get the product brochure now to have all information at hand.

MGI JETvarnish 3D Web brochure

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